NikitaMaree
Nikita Maree
  • "DIY" Building
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  • Blog

DIY Pallet Wood BBQ Trolley

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I am using pallet stringers
for the frame of this build.

with some of the pallets I work with
the nails loose the head when trying to remove them. So I just cut them straight off.
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This isn't a problem, because none of the nails reach the middle.

I rip all the stringers down the center,
so I have more material to work with.
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to make it portable, I am using
Wizbin wheels and an axle.

First up for the frame,
is to support it directly underneath.
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I am attaching from the outside
with the holes that are already there.

I am using chipboard screws for this build. because they are affordable.
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tying the 2 underneath supports together
with a paling.

Set the table saw to 45° and rip a small amount off the entire length of your paling.
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This makes it sit nicer,
up against the face of the BBQ.

Attaching a length to the outer sides.
I left them overhanging at the back. so they are ready for latter on.
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Moving onto the sides.

I am attaching the handles via pocket holes.
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With an 80 grit flappy disk on the angle grinder.
I am rounding off the sides of the handles.

Attach them about shoulder width apart.
Then add a spacer piece.
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Pre-drill and attach a paling top.

Give the handles an oil to prevent
them from splintering in your hands
while wheeling it around.
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Flip the BBQ upside down,
remove some of the burners.
And attach the Stationary legs.

Push the Wizbin axle into one of the wheels.
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Grab a spade bit that is a little larger
than the axle.

Work out how low you want the
wheels to be on the legs.
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Drill until you start to see the
center point come through the other side.


Then flip it over and finish the hole.
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Slide both legs over the axle before locking the other wheel into position.

Add a spacer at the top and bottom,
between the 2 legs.
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Then attach it to the BBQ frame.

Build another bench on the opposite end.
in the sane manner as the other side.
But this time without the handles.
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Using palings to box in the side.
giving the wheels a bit of clearance.

Adding additional uprights to give us more to attach to latter on.
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Box in the stationary side.

Attaching a horizontal length between the fixed wall and the wall with the wheels. This is when the build really starts to become solid.
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Do the same thing for the front edge.
But since this face will be covered in,
I am framing up a bit of a feeder for the wheel.

I am putting in the shelf while I still have
plenty of access.
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I use the jigsaw to cut away the areas
for the legs.

Moving onto the gas bottle housing.
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Simple square frame.

covered it in palings and marked out a circle.
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cut it out with a jig saw, and frame the perimeter with some ripped lengths of palings.

Screw it to the wall.
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Then start to attach the 45 degree angle side.

For the other side, I pre-drill some holes
through the wall . . .
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and attach them from the inside.

Finish covering in the front face.
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Now I am working on the splash back
and utensil holder.

A simple up right on either side.
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Start with the top paling first to keep
the correct spacing between the 2 up rights.

I am putting an edge around the entire BBQ.
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I still wasn't liking the front.
So I added one more length across the top edge.

Added a couple of hooks for the utensils.
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And it is done. It is not the prettiest
barbecue stand I have ever seen.
But it would have to be the cheapest.

Made entirely from pallet wood and
only used half a box chip board screws.
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I have more DIY pallet wood builds
over on YouTube.

And I would love to have you there ♥
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